Machine Operator 2

DEFINITION

CNC machines are machines that are controlled by Computer Numerical Control. They can perform a wide variety of operations derived from the specific commands that are given in their programs.

 

The Machine Operator II is responsible for selecting the appropriate program setting to run parts on the automated machine. They are to load and unload the proper material based of the program they are running according to repetitive standard operating procedures. After the parts have been machined the machine operator must perform different quality checks before sending the parts down the production line. The operator is responsible for basic daily upkeep and maintenance of machinery and tooling. When necessary, the operator will assist maintenance in troubleshooting and in performing more extensive maintenance procedures. If there are any problems with programming, tooling, fixtures, or quality of work in process, the operator must immediately inform the Production Supervisor. The Machine Operator II is responsible for consistently reaching full machine capacity and efficiency. The key factor in accomplishing full machine capacity and efficiency is to reduce the amount of time the machine is idle and to keep the machine continuously running as much as possible during shift. Ways to accomplish this may include: providing suggestions on better utilization of the machine during breaks, lunches and meetings, providing feedback on machine performance and utilization, and providing suggestions about programming. If the machine is ever idle it is the operator’s top priority to get the machine to process parts again as quickly as possible. While the Production Supervisor is ultimately responsible for training, the Machine Operator II may be asked to help train or orient other operators by maintenance.

 

The Machine Operator II is not authorized to ever write, modify, edit, or delete any programs unless he/she has received the necessary trainings and express authorization from the Engineering Manager and Director of Operations. Otherwise, the operator is only responsible for selecting the appropriate program and variable settings to run parts on the automated machine according to repetitive standard operating procedures.

 

Essential Duties and Responsibilities

Safety: All employees are to properly use all required person protective equipment, follow all

safety guidelines and instructions and work to maintain and improve a safe work environment.

 

Quality: Perform consistent visual inspection of all parts for defects or problems. The Machine Operator II will need to be able to understand the difference between a good and bad part and what makes them. The Machine Operator II should be seeking out ways for continually improve quality processes while being able to pass monthly standard operating procedure audits.

 

Productivity: Production is ran based off of time standards, The Machine Operator II will be expected to hit and maintain these time standards while giving appropriate time and focus to tasks according to priority and demand. The Machine Operator should follow all standard operating procedures and correctly record and report daily and weekly tasks.

 

Kanban: The production floor runs off the Kanban system. The Machine Operator II must understand the Kanban system. Produce the right parts, in the right quantity, at the right time. Give appropriate time and focus to tasks according to priority and demands. Also must be able to pass Kanban audits

 

Cleanliness: A clean work place is a safe work place all employees are to complete of a daily cleaning assignment, maintain a clean and well organized work station with tools cleaned and out in designated are at the end of every shift and be able to pass month 5S and cleaning audits.

 

Attendance: All employees are to arrive on time for regular shift (6:30 am to 5:00 pm Monday-Thursday) They are expected to stay on task and at work station during the entire shift, arrive to meetings on time and returning from breaks and lunch at appointed time.

 

 

 

 

Additional Responsibilities:

• Complete tasks as assigned by Production Supervisor

• Remove burs, sharp edges, mill scale, weld splatter, grease and any other dirt or grime from parts
• Rework welds or parts with quality issues – do not pass bad parts to the next work station
• Measure parts and compare to established tolerance ranges (when applicable)
• Prepare and setup all parts for fabrication in automated machinery
  • The saw operator is responsible for operating the overhead crane and bringing in raw material
• The saw operator is responsible for running the manual saw
• • Bundle preparation at the saws requires some basic MIG welding
  • The operator may need to use a forklift (training will be provided)
• Transport completed parts to next work station
  • The operator may need to use a forklift (training will be provided)

• Perform tool changeover and fixture setup

 

 

 

Key Measures

• Avoiding any operator machine down time
• CNC machines are running during break
• Productivity numbers must be above 90%
• Two-Tier Training Compliant
• Passing Scores 5s, Kanban, & SOP audits
• Ability to run several machines

 

Machine and Equipment to be used:

 

• Doosan Vertical Milling Center (VMC)

• Haas EC400

• Haas VF2

• Hyd-Mech Automatic Saws
• Hyd-Mech Manual Saw
• • Overhead crane (where applicable)

 

• Forklift (if applicable)

• Belt sanders

• Pallet jack

• Variety of hand tools and measuring devices

 

 

 

Working Conditions:

Typical Physical Demands: Requires standing for the majority of a 10-hour shift, also requires bending, or placing items in bins May require lifting over 50 lbs. requires manual dexterity sufficient to operate standard manufacturing machines. This position requires normal range of hearing and vision.

 

Typical Mental Demands: Ability to give and receive instructions and formulate work plans. Must understand people from all walks of life and be able to communicate effectively with them. Must have the ability to pay attention to detail.

 

Anticipated Work Hours: 10 hours is considered a normal workday. Expected to arrive on time every day. The job sometimes requires variable work hours including, early morning, evening, weekend, or on-call hours.

 

Work Environment:

• The noise level is generally loud

• Requires wearing safety glasses, steel toe boots, and ear protection

• Most jobs get hands and clothes dirty or greasy

Call the office to get more information 801-374-9300 or apply at and e-mail your resume to