Process Engineering Tech 1st Shift

Techniplas is a global supplier of sophisticated plastic components and design-focused, multifunctional surfaces that are primarily for the automotive sector, as well as the industrial, consumer goods, medical and other markets. The company’s products follow industry trends like weight reduction and vehicle electrification, innovative operating concepts, high-quality surface finishes, and an increasing focus on convenience and safety.

The Techniplas Group runs 30 sites worldwide with production, sales and / or technology hubs and employs just under 4,000 members of staff. The company serves customers and platforms around the world, focusing on technological expertise and collaboration with customers in the fields of design and engineering. Techniplas has long-term relationships with many of the world’s leading automotive and industrial OEMs.

JOB DUTIES & ESSENTIAL FUNCTIONS:

• Demonstrates understanding of all set-up procedures and all molding machine functions.
• Sets up, starts, and troubleshoots presses using established process control methods.
• Sets up straight forward open and closed molds as well as more complex molds with multiple core pulls, auxiliary hydraulics, and manifolds.
• Sets up and troubleshoots secondary equipment.
• Monitors press cycle to ensure that presses are running to routing standards.
• Initiates corrective action for jobs running out of standard cycle.
• Demonstrates ability to set limit switches, timers, and process controls on presses.
• Demonstrates ability to pull/clean screws and barrels.
• Knowledge of IQMS system. Completes accurate IQ transactions.
• Changes end of arm tooling and loads robot program into press.
• Demonstrates ability to do basic robotic troubleshooting on end of arm tooling.
• Measures parts at start-up.
• Performs periodic inspection rounds when needed.
• Demonstrates understanding of the fundamentals of RJG technology via e-dart control.
• Relocates material and parts to the warehouse using a hand cart and/or forklift.
• Performs material handling duties in a back-up capacity as required.
• Completes cleanup duties and return supplies to the proper location.
• Runs presses as needed.
• Serves as a member of special project teams or attend training sessions as required.
• Completes classes on materials, statistical process control (SPC), and basic processing skills as required.
• Completes necessary inventory transactions.
• Complies with safety guidelines, rules, regulations, and procedures as well as maintains work area in a clean and orderly manner.
• Meets productivity standards; strives to increase productivity and is able to meet goals pertaining to requirements.
• Interprets blueprint specifications, set-up documentation, control plans, and manufacturing instructions.
• Uses various inspection equipment or gauges to verify product quality and plot statistical data as required, generally involving several part numbers at a time.
• Instructs other workers in machine set-up and operation.
• Operates overhead hoist/crane to position materials.
• Troubleshoots various engineering processes to provide support to the engineering function.
• Observes machine operation to detect work piece defects or machine malfunctions, adjusting machines as necessary.
• Performs minor machine maintenance, such as oiling or cleaning machines, dies, or work pieces, or adding coolant to machine reservoirs.
• Positions, adjusts, and secures stock material or work pieces against stops, on arbors, or in chucks, fixtures, or automatic feeding mechanisms, manually or using hoists.
• Reads blueprints or job orders to determine product specifications and tooling instructions and to plan operational sequences.
• Records operational data such as pressure readings, lengths of strokes, feed rates, and speeds.
• Performs all other duties as assigned by the supervisor.
• This list of duties and responsibilities is not all inclusive and may be expanded to include other duties and responsibilities, as management may deem necessary from time to time.

QUALIFICATIONS (KNOWLEDGE, SKILLS & ABILITIES):

To perform this job successfully, an individual must be able to perform each essential duty satisfactorily. The requirements listed below are representative of the knowledge, skill, and/or ability required. Reasonable accommodations may be made to enable individuals with disabilities to perform the essential functions.

Knowledge:

• Education/Training - High school diploma and 5 years related experience and/or training is required, or equivalent combination of education and experience.
• Production and Processing - Knowledge of raw materials, production processes, quality control, costs, and other techniques related to Injection Molding.
• Mechanical - Knowledge of machines and tools, including their designs, uses, repair, and maintenance, utilized in Injection Molding process.  Hands on experience using measurement devices, i.e. calipers, micrometer, height gage, etc.  Knowledge of Statistical Process Control (SPC) procedures and applications. Experience using computer software products, i.e. MS Excel, MS Word.

Skills:

• Complex Problem Solving
• Machine Operation & monitoring of machines (i.e., watching gauges, dials, and other indicators to make sure a machine is working properly)
• Quality Control Analysis - Inspected molded parts for Quality / defects 
• Critical Thinking

Abilities:

• Control Precision - The ability to quickly and repeatedly adjust the controls of a machine to exact positions.
• Static Strength - The ability to exert maximum muscle force to lift, push, pull, or carry objects. The employee must regularly lift and/or move up to 75 pounds and frequently lift and/or move up to 55 pounds.
• Read and interpret documents such as safety rules, operating and maintenance instructions, and procedure manuals. Write routine reports and correspondence. The ability to effectively communicate.