Senior Design Engineer - FEA Simulation - Full-time

POSITION GOAL: 

Our Reliability Simulation and Testing team is seeking a highly skilled and motivated Simulation Engineer. The role supports team in finite element modeling and stress analysis, with a focus on fatigue and structural analysis. The ideal candidate should have a strong background in mechanics/structural engineering and will perform fatigue life predictions and assessments using FEA software. The goal is to simulate more and physically test less, where practical with a strong importance on first time quality releases.

ESSENTIAL FUNCTIONS: 

• Perform fatigue analysis of structures 
• Support fatigue management programs, analyze fatigue life predictions and damage assessments. 
• Utilize FEA tools such as HyperWorks and ANSYS for structural analysis and fatigue life calculations. 
• Interpret simulation results in identifying stress concentrations and failure modes. 
• Develop and refine FEA models for accuracy and efficiency in fatigue simulations. 
• Prepare detailed technical documentation and reports. 
• Collaborate with design engineers and cross-functional teams. 
• Develop new analytical methods and validation procedures to reduce physical testing. 
• Conduct root cause analysis of field failures and develop simulation methods to replicate them. 
• Develop, improve, and maintain documentation for best practices, standards, and technical specifications. 
• Performs FEA/CFD & 2D analysis on new and existing designs, analysis of the results, writing reports, and working with the designer(s) to improve the products to meet all standards. 

Requirements

• Bachelor's degree in Mechanical Engineering, Automotive Engineering, or a related field; Master's degree preferred.  
• 5+ years of experience in structural analysis, with a focus on fatigue analysis. 
• Expertise in durability simulations with ANSYS, Optistruct and nCode DesignLife. 
• Knowledge of structural analysis, MBD and fatigue theory. 
• Strong understanding of mechanical design principles, materials behavior, and fatigue analysis. 
• Strong understanding of carbon steel structures, composites, weld joint classifications and bonding within a manufacturing environment.  

Benefits

OUR WHY: We exist to move people. Our mission is to design, deliver, and support market-leading bus and motor coach solutions that are safe, accessible, efficient, and reliable.

Leveraging 450 years of combined experience, NFI is leading the electrification of mass mobility around the world. With zero-emission buses and coaches, infrastructure, and technology, NFI meets today’s urban demands for scalable smart mobility solutions. Together, NFI is enabling more livable cities through connected, clean, and sustainable transportation. News and information is available at , , , , , , and .

WHY JOIN US:

• Be a part of a team leading the world’s electrification of mass mobility
• Competitive Wages and comprehensive benefit package with Immediate benefit eligibility    
• Paid holidays and vacation
• Passionate about creating
• Inclusive workplace culture that values and empowers team members.
• On-the-job training in a continuous learning environment (we’ve invested 10.9 million in 2023)
• Advancement opportunities within our family of companies

New Flyer is an equal opportunity employer.  We celebrate diversity, ensure equitable experiences and are committed to creating an inclusive environment reflective of the communities we operate. Accommodations are available at all stages of the recruitment process, at the candidates’ request.