Design Engineer (ORV Brakes) | Polaris

• Design, develop, and release brake system components using 3D CAD software.
• Create and execute plans for the design, development, testing, and validation of brake components and assemblies.
• Evaluate and implement brake system optimization, part consolidation, and standardization strategies across multiple vehicle platforms.
• Analyze simulation, CAE, test, and field performance data to support engineering decisions and drive product improvements.
• Lead root cause investigations and corrective action activities related to product performance and reliability.
• Determine appropriate manufacturing methods while balancing design intent, performance requirements, cost objectives, and supplier capabilities.
• Collaborate with engineering, manufacturing, sourcing, quality, service, and supplier teams throughout the product development lifecycle.
• Prepare technical drawings, sketches, layouts, presentations, and supporting documentation.
• Lead and participate in design reviews to ensure technical accuracy, alignment, and successful project execution.
• Support large-scale brake component projects involving part reviews, sourcing evaluations, engineering changes, and print releases across multiple vehicle programs.

• Bachelor's degree in Mechanical Engineering or a related engineering discipline.
• Experience in mechanical design engineering, including component or subsystem design.
• Proficiency with 3D CAD modeling software.
• Knowledge of Geometric Dimensioning and Tolerancing (GD&T), FMEA methodologies, tolerance stack-up analysis, and fit-and-finish principles.
• Experience interpreting engineering test data, validation results, and technical analyses to support design decisions.
• Ability to perform root cause analysis and implement effective corrective actions.
• Strong problem-solving skills with the ability to identify issues, evaluate alternatives, and implement practical engineering solutions.
• Demonstrated ability to communicate and collaborate effectively with cross-functional teams, including engineering, manufacturing, sourcing, quality, and suppliers.
• Ability to manage multiple priorities and support project deliverables in a fast-paced engineering environment.

• Experience designing brake components or complete brake systems.
• Experience using Creo or similar 3D CAD software for product design and development.
• Experience with Finite Element Analysis (FEA) tools and engineering simulations.
• Familiarity with Product Lifecycle Management (PLM) systems, preferably PTC Windchill.
• Experience supporting component standardization, part consolidation, sourcing optimization, or cost-reduction initiatives.
• Ability to independently lead engineering projects from concept through production release with minimal oversight.
• Demonstrated technical expertise in mechanical product development and a commitment to staying current with engineering best practices and technologies.

Our promise is simple. DAHL has proven year after year that we are flexible, consistent and easy to work with, which is why our clients and consultants have stayed with us, and we've continued to grow throughout the years.

Our clients know they can depend on our efforts, as we hold their priorities in high regard. We genuinely care about each and every relationship and promise to work with the utmost of respect, integrity and high energy, as we continually strive to build long-term relationships.