Shield AI Flight Test Engineer, Staff (R6305) in Mundelein, IL | 1306395896

Verified Pay check_circle	$120000 - $190000 per year
Hours	Full-time
Location	Mundelein, Illinois

Job Description

Shield AI is a venture-backed defense-tech company with the mission of protecting service members and civilians with intelligent systems. Its products include Hivemind autonomy software, V-BAT and X-BAT aircraft, and Aechelon simulation and synthetic reality technologies. With offices and facilities across the U.S., Europe, the Middle East, and Asia-Pacific, Shield AI’s technology actively supports operations worldwide. For more information, visit www.shield.ai. Follow Shield AI on LinkedIn, X, Instagram, and YouTube.

Job Description:

Shield AI is seeking an highly motivated and experienced Flight Test Engineer to develop, plan, execute, and analyze ground and flight test operations for a fast-paced next gen aircraft system. You will work closely across several segment owners of engineering, operations, autonomy, systems integration, product support, manufacturing, and customers.

What you'll do:

Develop, publish, and execute comprehensive flight test plans, procedures, cards, risk assessments, safety, and readiness reviews
Support integration and test of aircraft systems, payloads, comms/data links, software, ground control systems, and mission equipment
Lead and coordinate pre-flight, flight, and post-flight activities, including system configuration, instrumentation, telemetry, data collection and test reports
Analyze ground and flight test data to identify performance trends, anomalies, root causes, and corrective actions
Coordinate with engineering teams to validate requirements, troubleshoot issues, and mature system capabilities
Lead or participate in test range operations, safety briefings, go/no-go decisions, and test setup and logistics
Document test results, lessons learned, anomalies, and recommendations in clear technical reports
Support aircraft maintenance, configuration control, and system readiness
Create and improve flight test processes, tools, data workflows, and operational efficiency
Create and maintain ground and air operating limitations requirements
Travel to test sites, customer locations, and field exercises as required

Required qualifications:

Bachelor’s degree in Science, Technology, Engineering or Math (STEM Degree)
8+ years of experience with developmental and/or operational ground and flight test, unmanned/manned aircraft systems, aircraft integration, or aerospace systems engineering
Strong understanding of aircraft systems, flight dynamics, avionics, telemetry, sensors, or control systems
Proven ability to write and execute structured test plans, procedures, and reports
Strong troubleshooting skills in field and/or lab environments
Excellent communication skills and ability to work across engineering and operations teams
Willingness to travel and work outdoors, fields, or test range environments
Overtime and weekend coverage as required
U.S. Citizenship Only with In-Scope active Secret clearance required to start

Preferred qualifications:

2+ years of experience with developmental and/or operational ground and flight test, unmanned aircraft systems, aircraft integration, or aerospace systems engineering
Experience in Group 4-5 UAS and/or fighter type capability or similar weapons systems
Familiarity with FAA, DoW, and test range flight operations
Experience with autonomy, navigation, mission planning, and Command-and-Control (C2) systems
Hands-on experience with aircraft maintenance, avionics integration, payload integration, and ground support equipment
Experience with telemetry systems, flight and data logs, sensor data, datalinks, and RF systems
Part 107 Remote Pilot Certificate or crewed aviation experience
Proven Mission Control Room experience using Integrated Analysis & Data System (IADS) or similar development FTI display system
Experience leading or supporting developmental flight test campaigns from design through planning and execution to include reporting

Ideal candidate:

The ideal candidate is practical, detail-oriented engineer who is comfortable in control rooms, hangar/maintenance areas, solving complex problems, taking ownership, rapid decision-making, and hands-on engineering concept environments. You can write a detailed test plan, troubleshoot hardware and software at a test site, analyze flight data, and communicate clearly under operational pressure. You are safety-minded, have high technical acumen, and motivated by building and validating advanced and complex aircraft systems to field to the operators quickly.

#LI-JM1

#LD

Full-time regular employee offer package:

Pay within range listed + Bonus + Benefits + Equity

Temporary employee offer package:

Pay within range listed above + temporary benefits package (applicable after 60 days of employment)

Salary compensation is influenced by a wide array of factors including but not limited to skill set, level of experience, licenses and certifications, and specific work location. All offers are contingent on a cleared background and possible reference check. Military fellows and part-time employees are not eligible for benefits. Please speak to your talent acquisition representative for more information.

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Shield AI is proud to be an equal opportunity workplace and is an affirmative action employer. We are committed to equal employment opportunity regardless of race, color, ancestry, religion, sex, national origin, sexual orientation, age, marital status, disability, gender identity or Veteran status. If you have a disability or special need that requires accommodation, please let us know.

We may use artificial intelligence (AI) tools to support parts of the hiring process, such as reviewing applications, analyzing resumes, or assessing responses and identifying potential inconsistencies or verification signals in application materials based on available information. These tools assist our recruitment team but do not replace human judgment. Final hiring decisions are ultimately made by humans. If you would like more information about how your data is processed, please contact us.

Flight Test Engineer, Staff (R6305)

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