Controls Automation Technician

Are you passionate about industrial automation and solving complex equipment challenges? As a Controls Technician, you'll play a key role in supporting automated manufacturing systems by troubleshooting controls-related issues, improving system performance, and helping ensure reliable production operations.

Compensation & Schedule

Starting Pay: $40.25/hr.
Night Shift Premium: 10% shift differential ($44.27/hr.)
Schedule: Rotating 2-2-3 shift pattern (once shift is assigned, no rotating between day and night shifts)

What You'll Do

• Validate machine sequence of operation and verify systems are performing as intended 
• Investigate automation-related issues that cannot be attributed to equipment failure
• Identify recurring faults, nuisance stops, timing issues, and abnormal system behavior 
• Support troubleshooting of intermittent and difficult-to-replicate automation issues
• Partner with Operations, Maintenance Automation, and Engineering to identify root causes and corrective actions
• Troubleshoot issues involving PLCs, HMIs, robots, vision systems, sensors, and industrial communications 
• Support startup, recovery, and operational validation following maintenance activities and system changes 
• Verify proper interaction between machines, operators, and automation systems 
• Support implementation and validation of approved controls improvements 
• Identify opportunities to reduce minor stops, recurring faults, and automation-related production losses 
• Assist with testing and commissioning activities for system upgrades and modifications
• Maintain records of controls-related investigations, system changes, and corrective actions
• Update documentation and support change management processes as required 
• Follow plant safety policies including Lockout/Tagout, arc-flash, and electrical safety standards
• Participate in safety audits, risk assessments, and incident investigations when automation systems are involved

Basic Qualifications

• 3+ years of experience supporting industrial automation or control systems in a manufacturing environment.
• Ability to read and interpret electrical schematics and control drawings.
• Experience troubleshooting PLC, HMI, robotic, and industrial automation systems.
• Understanding of industrial communication networks and automation devices.
• Knowledge of automated manufacturing processes and machine sequences of operation.
• Strong troubleshooting, analytical, and problem-solving skills.
• Effective verbal and written communication skills.
• Strong attention to detail and documentation practices.
• Ability to lift up to 50 pounds.
• Ability to climb ladders and work in a manufacturing environment.

Preferred Qualifications

• Associate degree in Mechatronics, Automation Technology, Engineering Technology, Computer Science, or a related technical field.
• Experience with Rockwell Automation platforms.
• Experience supporting highly automated manufacturing operations.
• Experience with system commissioning, controls validation, and continuous improvement initiatives.
• Familiarity with robotics, vision systems, and advanced industrial automation technologies.

What We Offer

• Opportunity to work with advanced automation and manufacturing technologies.
• Exposure to complex robotics, controls, and automated systems.
• Career growth and development opportunities within LEGO Manufacturing Virginia.
• Collaborative environment working alongside Operations, Engineering, Maintenance, and OT teams.
• Opportunity to drive continuous improvement and operational excellence.
• Safe, team-oriented workplace focused on learning, innovation, and quality.

The LEGO Group is a global, family-owned company known for creativity, innovation, quality, and inspiring children through play. LEGO Manufacturing Virginia is expanding our U.S. manufacturing capabilities with a state-of-the-art facility in the Richmond area, creating opportunities for talented professionals to help build and shape our growing operation.