Staff Manufacturing Engineer, PlasticsManufacturing Engineering * Pittsburgh, PA, Weirton, WV * Full time

Are you ready to build America's clean energy future with the team that will deliver? Form Energy is an American energy technology and manufacturing company. We are pioneering a new class of iron-air batteries to enable our electric grid to run on renewable, reliable, and affordable energy, every day of the year.

Form Energy has been recognized by TIME as "One of the Best Inventions of 2023" for its battery technology and by MIT Technology Review as a "Top Climate Tech Company to Watch". We are making rapid progress on our mission of delivering energy storage for a better world, and are growing just as rapidly to meet demand. Our team has more than doubled in size in the past year, and continues to expand every day. We have signed contracts with leading electric utilities across the United States. Pilot production of our iron-air batteries has already begun, and later this year, production will take off to high volumes at our new factory in West Virginia.

Working for Form Energy is more than just a job, it's a chance to be part of something extraordinary. And right now might be the most exciting moment in the company's history to join. We are assembling a team of some of the most talented and motivated individuals across the country. Driven by our core values of humanity, excellence, and creativity, our team is determined to deliver on our mission and transform the energy landscape for the better.

Feeling energized to make a meaningful impact on the world? Then keep reading - you've come to the right place.

We are seeking a highly skilled and experienced Staff Manufacturing Engineer specializing in thermoplastic transformation processes to join our dynamic team. You will play a crucial role in optimizing and enhancing our thermoplastic manufacturing operations, with a focus on injection molding, extrusion, or thermoforming processes. You will have a strong background in thermoplastic materials, processing technologies, tooling design, and quality control methods. Additionally, you should possess excellent problem-solving abilities and a proven track record of driving continuous improvement initiatives within a manufacturing environment.

This role will be located at in Weirton, WV, which is just a short drive outside of Pittsburgh, PA

What you'll do:

• Lead process design, deployment and optimization efforts for thermoplastic transformation processes such as injection molding, extrusion, or thermoforming, to improve productivity, quality, and efficiency.

• Develop and implement manufacturing processes, equipment and procedures for the production of thermoplastic components, ensuring compliance with quality standards and specifications.

• Collaborate with cross-functional teams including design engineering, tooling engineering / vendors, and quality assurance to support the development and launch of Form Energy new products.

• Conduct feasibility studies and risk assessments to evaluate new technologies, materials, and equipment for potential integration into manufacturing processes.

• Design and optimize tooling and fixtures for thermoplastic transformation processes, utilizing CAD software and simulation tools as needed.

• Establish and maintain robust process monitoring and control systems to ensure consistent and reliable production of thermoplastic components.

• Identify opportunities for cost reduction and waste minimization through process improvements and lean manufacturing principles.

• Lead root cause analysis and corrective action efforts to address process deviations, non-conformities, and quality issues.

• Provide technical support and training to production personnel to ensure adherence to standard operating procedures and best practices.

• Stay current with advancements in thermoplastic materials, processing technologies, and industry trends, and leverage this knowledge to drive innovation and competitiveness.

What you'll bring:

• 7+ years of experience in manufacturing engineering, with a focus on thermoplastic transformation processes such as injection molding, extrusion, thermoforming, welding.

• Bachelor's degree in Mechanical Engineering, Chemical Engineering, Polymer Science, or a related field; advanced degree preferred.

• Strong understanding of thermoplastic materials, rheology, and processing parameters.

• Proficiency in CAD software for tooling design and simulation (e.g., SolidWorks, Moldflow).

• Experience with statistical analysis tools and methodologies for process optimization (e.g., Design of Experiments, Six Sigma).

• Knowledge of quality management systems and standards (e.g., ISO 9001, IATF 16949).

• Ability to troubleshoot complex manufacturing issues.

• Strong communication and interpersonal skills, with the ability to collaborate effectively with cross-functional teams.

• Proven track record of driving continuous improvement initiatives and achieving measurable results.

• Experience in the automotive, consumer goods, or medical device industries preferred.

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Humanity is a cornerstone of Form Energy's culture, and we make sure our compensation and benefits reflect that. Form Energy offers competitive salaries, stock options, and a holistic benefits package to ensure all employees have what they need to thrive while working here.

When it comes to you and your family's health, we cover 100% of medical, dental, and vision premiums for full-time employees - and 80% of healthcare premiums for dependents. This starts from day one. We also offer at least 12 weeks of paid leave for new parents (up to 20 weeks for birthing parents), and generous vacation policies to give employees time to recharge when needed.

To build a clean and equitable energy future, we need everyone at the table. We strive to form a team as diverse as the communities we will serve with our technology, and are committed to maintaining an inclusive environment for all employees. We are proud to be an equal opportunity employer, and encourage candidates from all backgrounds to apply to our open jobs.