OEM Assembler - Saw Operator

1. Objective:

The primary objective of the OEM Assembler is to perform light assembly functions on OEM production lines.

1. Roles and Responsibilities:

• Maintain regular and consistent attendance and punctuality
• Flex at different flow processes along the assembly line as needed
• Maintain all work areas to comply with 6S (sort, set, shine, standardize, sustain, safety)
• Report defective materials or questionable conditions to the department supervisor
• Performs prescribed preventative maintenance on machines as required per P.M. charts
• Execute and complete customer orders per daily production schedule as well as any tasks given by management with minimum supervision
• Ability to apply common sense and competence to carry out detailed written or oral instructions
• Adhere to all assembly processes
• Maintain daily production schedule to meet team goals
• Do not overbuild or under build orders without being approved by management
• Team members are responsible for the quality of each product
• Use all measuring equipment consistently and accurately
• Down Time: Team members are always to keep busy during work hours
  • Wipe down equipment
  • Clean work areas
  • Organize areas
  • Replenish stock
  • Empty trash bins
  • 6S OEM facility
• Additional duties as assigned

Note: The above job description is not intended to be an all-inclusive list of duties and standards of the position. Incumbents will follow any other instructions and perform any other related duties as assigned by their Supervisor/Manager.

1. Role Requirements:

• Educational
  • High School Diploma or equivalent
• Experience
  • Previous related experience preferred
• Certifications
  • Forklift Operator Certification or willingness to obtain
• Training/Knowledge Required
  • Auto Saw Operator (Marken 550)
    • Basic hydraulics training (training coordinator)
    • Assembly training (training coordinator)
    • Correctly identify all hose types
    • Know how to download saw data from “Kits” drive onto saw
    • Able to navigate and adjust data on the auto saw computer
    • Perform preventative maintenance and upkeep on saw and printer
    • Capable to load and unload hose
    • Know which hose guide housing to use
    • Know how to adjust printer head so print text/layline is correct on hose
    • Read and understand kit sheets
    • Know the process when cut length is unknown
    • Stage and prepare hoses for next day workload
    • Fill out and sign hose inspection sheet correctly
    • Understand when to stop cutting hose and help on assembly line
    • Know how to process orders for each customer
    • Perform cut off length measurements with calibrated tools
    • Measure first hose for each new line item to make sure cut length is correct
    • Know how to operate and navigate saw printer
    • Understand protocols and processes when being the auto saw operator
  • Semi-Auto Saw Operator (OP)
    • Basic hydraulics training (training coordinator)
    • Assembly training (training coordinator)
    • Correctly identify all hose types
    • Perform preventative maintenance and upkeep on saw
    • Know how to operate OP saw
    • Capable to load and unload hose
    • Perform cut off length measurements with calibrated tools
    • Read and understand kit sheets
    • Make sure kit sheet has cut length for each hose line item
    • Know the process when cut length is not stated in kit sheet
    • Know the process when cut length is unknown
    • Stage and prepare hoses for next day workload
    • Fill out and sign hose inspection sheet correctly
    • Understand when to stop cutting hose and help on assembly line
    • Know how to process orders for each customer
    • Measure hose to make sure cut length is correct
    • Understand protocols and processes when being the OP saw operator
    • Properly identify fittings by size and series
    • Know how to operate chop saw
  • Manual Saw Operator
    • Basic hydraulics training (training coordinator)
    • Assembly training (training coordinator)
    • Correctly identify all hose types
    • Perform preventative maintenance and upkeep on saw
    • Capable to load and unload hose
    • Read and understand kit sheets
    • Make sure kit sheet has cut length for each hose line item
    • Know the process when cut length is not stated in kit sheet
    • Know the process when cut length is unknown
    • Stage and prepare hoses for next day workload
    • Fill out and sign hose inspection sheet correctly
    • Must be able to complete all marking tasks
    • Must be able to complete all pigging tasks
    • Knowledge on how to operate manual saw
    • Perform cut off length measurements with calibrated tools
    • Properly identify couplings by size and series
    • Know how to operate chop saw